AEROTOP® SPK - Modernisation made easy, naturally

 
AEROTOP® SPK
AEROTOP® SPK
AEROTOP® SPK
AEROTOP® SPK

AEROTOP® SPK

Air-to-water heat pump
Power 2.3 kW to 10 kW
With the AEROTOP® SPK, ELCO relies on the natural refrigerant R290. This enables flow temperatures of up to 70°C. Like all ELCO air-to-water heat pumps, it also impresses with its high-quality design, efficiency and sustainability.

Naturally quiet modernisation

The natural refrigerant propane (R290) is environmentally friendly and delivers high flow temperatures of up to 60°C even at outside temperatures as low as -20°C. This feature makes the AEROTOP® SPK the first choice for modernisation projects. In most cases, existing radiator systems can continue to be used. The AEROTOP® SPK is also characterised by its quiet operation. A distance of only 3-4 metres is required to comply with current regulations.

Key features at a glance

Air-to-water heat pump

Air-to-water heat pump

7 kW and 10 kW for outdoor installation

Ideal for modernisation

Ideal for modernisation

with flow temperatures of up to 70°C

Low operating costs

Low operating costs

with top efficiency (SCOP 4.8)

Environmentally friendly

Environmentally friendly

natural refrigerant propane (R290)

Ideal for small properties

Ideal for small properties

Quiet, eben at a distance of just 3m

100% safety

100% safety

with 100% service 24 hours a day, 7 days a week

Securely connected

Securely connected

with REMOCON Net & Guardian Angel

 
 

Modernisation made easy, naturally

 

Modernising a heating system is quicker and easier than you might think, especially with our AEROTOP® SPK heat pump and system solutions from ELCO. Even an old oil or gas system can be replaced in just a few days.

 

HEAT PUMP TECHNOLOGY in existing buildings with radiators is possible. AEROTOP® SPK.

  • The AEROTOP® SPK delivers heating energy even at -20°C or -25°C.
  • The AEROTOP® SPK works with propane (R290) as a refrigerant and can supply high flow temperatures. Up to 60°C at -20°C outside temperature without electric heating insert.
  • Important for the efficiency (SPF*) are not the lowest outside temperatures, as these rarely occur, but the average heating circuit temperatures. This means that the heating curve is set as low as possible and optimised. 
  • The AEROTOP® SPK with propane as a refrigerant works extremely efficiently at moderately cool outside temperatures. This has a much greater impact on efficiency and operating costs than a few very cold days.
  • In many cases, existing radiator systems can continue to be operated.

*SPF = Seasonal Performance Factor which describes the efficiency of the heating system over a year. The seasonal performance factor describes the ratio of: Heat emitted [kWh/a] / Energy consumed (electricity) [kWh/a]. 

 

Six prejudices that are often encountered and how it actually works:

A heat pump can work particularly efficiently in a new building if set up correctly. However, this does not mean that it is not possible or does not make sense in existing buildings. The heating requirement or heating load is higher in an old building than in a modern new build. However, this is only a question of the size of the heat pump and how the heat requirement can be reduced. The energy losses in old buildings are therefore higher than in new buildings and must be compensated for by the heat output of the heat pump and the necessary flow temperatures. A heat pump in an old building must have the right output for the building. It is important to check whether and how flow temperatures can be lowered. Every degree less in the flow temperature increases efficiency by around 2.5 %. Lowering the room temperature by 1°C reduces heating energy consumption by 5 %. The flow temperature is usually dependent on the outside temperature (+ room influence) and is set via the so-called heating curve. In the interests of good efficiency, a maximum of 55°C should be aimed for in the heating flow, even if the AEROTOP® SPK can deliver up to 70°C without the use of an electric heating insert. Conclusion: Despite higher requirements, a heat pump is possible in old buildings. With careful planning, installation and adjustment, a heat pump can also be used efficiently and without problems in old buildings.

1. Heat pumps do not work in old buildings.

The lower the heating flow temperatures, the more efficiently a heat pump can be operated. The temperature difference between the source temperature (air) and the sink temperature (heating system) is decisive for its efficiency. However, not only underfloor heating systems, but also radiators can be operated at a comparatively low temperature, provided that a few points are checked or adjusted in advance. In the simplest case, nothing is changed to the flow temperature, as this is already low enough and all rooms have been supplied with sufficient room heating. In this case, all existing radiators can continue to be used without any problems. However, if the flow temperature should be lowered in order to increase the efficiency of the heat pump, the existing radiators, with the lower flow temperature, must provide the same heating output in the respective room as before. This is important because if the temperature in a radiator drops, the output of the radiator also drops. The radiators must therefore be checked for their heat output. This is to ensure that the room is as warm afterwards as it was before when operating with a heat pump. Every degree less in the flow temperature increases efficiency by around 2.5%. If one or more radiators are too small, check how they can be replaced by other radiators (wider, higher, thicker). The time and costs involved are comparatively low and the radiators in living areas, such as living rooms, are always tested first. Conclusion: Heat pumps can also be operated with radiators. Well planned, installed and adjusted, a heat pump can also be used efficiently and without any problems in old buildings.

2. Heat pumps only work with underfloor heating.

A heat pump in combination with underfloor heating tends to consume slightly less electricity, as the flow temperatures for underfloor heating systems are lower (e.g. 35°C) than for classic radiator systems (55°C). The difference in energy consumption here is around 18%. If the radiator temperatures can be reduced to a maximum of 45°C in the course of modernisation, the difference is just 8%. Generally speaking, the energy costs are higher overall in old buildings than in new buildings due to the higher energy requirements. In terms of efficiency, the lowest possible flow temperatures are generally advantageous, even with an AEROTOP® SPK heat pump, which can deliver up to 70°C. Nevertheless, a heat pump system can be operated efficiently with radiators. The advantage here lies in the comparatively low modernisation costs, as either existing radiators can be left in place or they are comparatively easy to replace. Conclusion: If planned correctly, heat pumps can also be operated efficiently without underfloor heating. Although the electricity costs are somewhat higher, the modernisation costs are lower with the AEROTOP® SPK in old buildings.

3. If there is no underfloor heating, the electricity costs afterwards are huge.

As outside temperatures fall, a heat pump has to provide more power and the required flow temperature increases. At the same time, the output of the air-to-water heat pumps decreases because the energy content in the air decreases. When and how much output is required is therefore a question of planning and determining the right appliance size. If the output of a heat pump decreases when outside temperatures fall, the integrated electric heating insert can provide support. In terms of planning, this should amount to a maximum of 2 % of the annual heating energy and thus prevent electricity costs from spiralling out of control. In addition, depending on the region, extremely low temperatures often only occur for a few hours or days a year. The AEROTOP® SPK is the first choice for these particularly cold days of the year, as it can deliver up to 60°C in the flow at -20°C outside temperature. Conclusion: A heat pump can reliably supply heating energy even at extreme temperatures of -20°C, whereby the AEROTOP® SPK can even achieve flow temperatures of up to 60°C. With the right planning, an electric heating insert is only required for a few hours a year. This is because the heat pump works for the most part (75-90% of the time, depending on the location) at moderate outside temperatures between -5°C and +15°C. A heat pump can therefore also supply an existing building with heat without an additional gas or oil boiler.

4. A heat pump cannot heat an old building on its own, especially when it is cold outside.

A heat pump utilises physical correlations in the form of an elaborate cooling circuit to avoid burning fossil fuels. In addition, it utilises electricity as drive energy and contributes to an overall reduction in global CO2 emissions. The investment costs for a heat pump are higher compared to gas or oil burners. In order to at least partially cover these additional costs, the state generally supports the installation of the heat pump in the form of subsidies. A heat pump is no more expensive to operate than other types of heating, although the total costs also depend on the respective prices for the operating energy (electricity, gas, oil). If a heat pump is combined with a photovoltaic system and a battery storage unit, a large part of the operating power can be covered by the photovoltaic system and the network supply costs can be massively reduced. Conclusion: The investment in heat pump technology is subsidised by the state and is no more expensive to operate than other types of heating. In combination with a photovoltaic system, the heating energy supplied can even be cheaper than with fossil fuels.

5. A heat pump is too expensive, requires a lot of electricity and is therefore not worthwhile anyway.

ELCO is your partner for maintenance, service and repair. We usually install our appliances and repair them ourselves if necessary. As a leading service provider, ELCO has the broadest network of its own service technicians, who are there for you every day around the clock. Maintenance contracts with a term of up to 10 years give you the security of always being able to rely on your heating system. Conclusion: If you want to be sure, you can rely on ELCO and our excellent 24-hour service.

6. If the system breaks down, nobody comes to put it back into operation.
1. Heat pumps do not work in old buildings.
2. Heat pumps only work with underfloor heating.
3. If there is no underfloor heating, the electricity costs afterwards are huge.
4. A heat pump cannot heat an old building on its own, especially when it is cold outside.
5. A heat pump is too expensive, requires a lot of electricity and is therefore not worthwhile anyway.
6. If the system breaks down, nobody comes to put it back into operation.

What other aspects need to be considered during modernisation?

Identifying and utilising optimisation potential

In the past, fossil oil and gas systems were often neglected as to where and how optimisations could be made. Oil and gas were cheap and the main objective was to generate heat.

Even though an AEROTOP® SPK can deliver performance and high temperatures, it still consumes energy. It is therefore always advisable to look for ways to optimise it.

  • Reduce heating load - check other modernisation measures: If a building actually requires a flow temperature of 70°C, this indicates that it is in a poor overall energy condition, which also makes heating with gas or oil very expensive. It therefore makes sense to consider any modernisation measures that are due to be carried out before switching to a heat pump.
  • Determine the actual heating load: The heating load of a building refers to the required heating output (in kW) at the design point. A simple estimate can lead to incorrect results. This can be problematic, as the heating load forms the basis for determining the appropriate heat pump size, meaning the output of the heat pump. Information on burner sizes of the previous system provides no orientation, while previous consumption figures are only partially helpful. The correct method for calculating the heat load would be in accordance with EN 12831.
  • Optimise flow temperatures: Unnecessarily high flow temperatures have a direct impact on the efficiency of any heating system. In the case of the heat pump, this affects the resulting electricity costs. It is therefore highly advisable to reduce the flow temperature to the required minimum.
  • Hydraulic balancing: Hydraulic balancing ensures that the correct amount of water flows through all heat transfer points (radiators, underfloor heating) in order to effectively transfer the required heat output into the room. Balancing is required by law in many countries and is sometimes a prerequisite for state subsidies, as it promotes efficient operation of the system and reduces operating costs. Various malfunctions can occur in unbalanced systems, such as individual radiators remaining cold or audible flow noises.
  • Optimisation after installation: No heating system is like any other. After the initial operating phase, a system check should definitely take place. This is not only to ensure that sufficient heat is being generated, but also to see where the system can still be optimised.
  • Influence of the room temperature: The target room temperature has a major influence on efficiency and energy consumption. A room temperature that is 1°C lower reduces energy consumption by around 5 %. 

Solutions

First Class Service

First Class Service

People say we offer the best customer service in the industry: in fact, we are there for our customers 365 days a year, 24 hours a day. With more than 800 service engineers in Europe.

MORE ABOUT SERVICE AT ELCO
 
Your heating always at hand - with REMOCON NET

Your heating always at hand - with REMOCON NET

Wouldn't it be nice if you could set the ideal room temperature at the touch of a button before you get home? With the ELCO REMOCON-NET app for your smartphone, you can control your heating system anytime, anywhere. Adjust the settings for optimum energy consumption and save money.

MORE ABOUT REMOCON NET
 
Our references - your security

Our references - your security

Our customers love their heating solutions from ELCO. That's why they are happy to give us an insight into their heating centres. That makes us happy and, of course, very proud!

TO OUR REFERENCES
 

Technical Data

 

AEROTOP SPK7 SPK10
Energy efficiency class* Room heating W35 A+++ / A+++ A+++ / A+++
W55 A++ / A++ A++ / A++
Sound power level indoor according to EN 12102 dB(A) 32 32
Sound power level outdoor according to EN 12102 dB(A) 52 53
Dimensions indoor unit H x W x D mm 790 x 440 x 360 790 x 440 x 360
Dimensions outdoor unit H x W x D mm 1004 x 1298 x 543 1004 x 1298 x 543
Weight indoor unit kg 29 29
Weight outdoor unit kg 170 180
Heating
Nominal power (max.) according to EN 14511/ EN 14825 [kW] A2 / W35 5.2 (7.0) 5.8 (10.0)
A7 / W35 4.5 (7.0) 4.1 (10.0)
A-7 / W35 5.9 (6.8) 8.0 (10.0)
Coefficient of performance according to EN 14511 [COP] A2 / W35 4.54 4.65
A7 / W35 5.47 5.72
A-7 / W35 2.73 2.88

* Energieeffizienzklasse: Raumheizung: Produkt / System entsprechend der Verordnung EU 811/2013

Produktlabelspektrum: A+++ bis D

Systemlabelspektrum: A+++ bis G

 
  • Dimensions AEROTOP® SPK Outdoor unit

    Dimensions AEROTOP® SPK Outdoor unit

    All dimensions in mm

  • Dimensions AEROTOP® SPK Indoor unit

    Dimensions AEROTOP® SPK Indoor unit

    All dimensions in mm

  • Dimensions AEROTOP® SPK with Surface foundation

    Dimensions AEROTOP® SPK with Surface foundation

    All dimensions in mm

  • Dimensions AEROTOP® SPK with Strip foundation

    Dimensions AEROTOP® SPK with Strip foundation

    All dimensions in mm

  • Dimensions AEROTOP® SPK Controller

    Dimensions AEROTOP® SPK Controller

    All dimensions in mm

 

Installation

 

The outdoor unit of a heat pump has a defined safety area of approximately 1 metre around the appliance up to the top edge. In the case of wall mounting, this area also extends to the floor below the heat pump.

Special environmental requirements apply in this area. The AEROTOP® SPK works with the natural refrigerant propane (R290), which is environmentally friendly and has a very low global warming potential (GWP=0,02) compared to other refrigerants. This is relevant in the event of a leak, as refrigerants can escape into the environment. Propane is heavier than air, so it sinks to the ground and is also a so-called A3 refrigerant, which means that it is flammable if the concentration is right. Certain things must therefore be observed with regard to general safety.

Firstly, there must be no naked flames or ignition sources in the safety area around the heat pump (no bonfires, no cut-off grinders, no smoking). Secondly, leaking refrigerant must be prevented from entering the building, accumulating there and possibly igniting. For this reason, building openings such as windows, doors, cellar exits and light wells must be located outside the safety area. There must also be no low-lying cavities (e.g. cisterns, soakaways) in the safety area where refrigerant could accumulate.

 
 
Sound

Sound

The heat pump should be positioned so that it does not affect your neighbours or surrounding properties. The distance required depends on the mounting conditions, the type of area, the sound power of the heat pump itself and local standards. As a result, this must be calculated individually in the design phase.

Free field placement

Free field placement

Anything >3m away from a wall is deemed "free field placement". A general surcharge of 3dB(A) is also applied to the sound power of the heat pump in the open air.

Installation at the house wall

Installation at the house wall

Everything closer than 3m to the house wall is considered to be an "installation at the house wall". Compared to the free field (>3m), the sound level at the house wall increases by a further 3dB(A), i.e. +6dB(A), on the sound power of the heat pump.

Installation in a niche

Installation in a niche

Niches increase the reflection and, in turn, the sound level. Compared to a house wall, the sound level in a niche increases another 3dB(A) , i.e. +9dB(A), on the sound power of the heat pump.

 
 

In principle, the heat pump can be installed outside on the ground or on a wall (providing it is load-bearing) using a wall mounting set.

For floor installation, the heat pump requires a stable base and is usually installed on a surface or strip foundation. Alternatively, it can be placed on a floor plinth, which raises the appliance by around 250 mm. This makes it easier to install the connection pipes from below and takes into account typical snow depths in the region. The elevation also ensures that the air inlet and outlet always remain clear. The heat pump can be bolted to the floor for additional security.

For wall mounting, the wall must be load-bearing. Wooden stud constructions are generally unsuitable here. The heat pump weighs approx. 180 kg and any wind and snow loads must also be absorbed.

 
 

During operation of an air-to-water heat pump, the evaporator on the air intake side can freeze up, depending on the weather conditions. This layer of ice must be defrosted regularly and the resulting condensation, up to 50 litres per day, must be drained. There are various options for draining condensation:

 

  1. Free draining into a gravel bed. The gravel layer must extend into the frost-free area in the floor under the heat pump.
  2. Drainage into a layer of gravel below the ground in the frost-free area.
  3. Drainage into the sewerage system. A siphon must be used here.
  4. Discharge into the building and from there into the sewerage system. A siphon is also mandatory here. The use of lifting systems is not permitted.

Condensate drain

Drawing of the condensate drain of the AEROTOP SPK

Condensate drain free dripping

Drawing of the freely dripping condensate drain of the AEROTOP SPK

Floor installation and installation on a flat roof

 
 
  • ELCO Control Unit

    Control Unit

    The ELCO control unit is located inside a property and is the main interface for the end user. Featuring a full graphic display for simple operation, the controller manages all aspects of the heating system. It can also be connected to additional devices, such as room thermostats and the REMOCON NET smart connectivity.

  • Floor bracket and AEROTOP SPK

    Floor bracket

    The floor bracket offers the AEROTOP® SPK an elevated installation option and can be firmly bolted to the floor. Advantages of the floor bracket:

    • Quick installation and simple connection of the hydraulic lines from below: The floor bracket enables uncomplicated installation and easy connection of the hydraulic lines, which reduces installation time and simplifies the installation process.
    • Elevated position for regions with heavy snowfall: The elevated position of the floor bracket makes it particularly suitable for regions with heavy snowfall. It protects the heat pump from snow accumulation, making it easier to maintain and operate even in adverse weather conditions.
    •  Visually appealing design with optional panelling elements: The floor console is not only functional, but also offers an aesthetically pleasing design. Optional cladding elements can be added to further enhance the appearance and customise the design.

  • Detailed view on a trunk line

    Trunk line

    The pre-assembled trunk cables enable clean and quick installation. Advantages of pre-assembled trunk lines:

    • Different lengths and pipe sizes: The trunk lines are available in 5 different lengths, in both DN32 and DN40 pipework. They are made of insulated corrugated stainless steel pipe, which ensures high flexibility and durability.
    • Protected hydraulic and electrical lines: The hydraulic and electrical lines are housed in a protected casing pipe, which protects them from external influences such as weather or damage and ensures a safe installation.
    • Airtight and watertight design: The long-distance lines are airtight and watertight, which ensures reliable operation and a long service life.
    • Tight against pressurised water: Thanks to the masonry sealing set of the casing pipe for the wall penetration, the long-distance pipes are tightly sealed against pressurised water, which prevents the ingress of moisture and additionally secures the installation.

  • Electrical sub-distributor

    Electrical sub-distributor

    The prefabricated sub-distribution board saves time on site and already integrates all the necessary components. Advantages of the prefabricated sub-distributor:

    •  Intermediate current meter for consumption and efficiency measurement: The sub-distributor is equipped with an intermediate current meter that enables precise consumption and efficiency measurement. This allows energy consumption to be precisely recorded and optimised.
    • Type B residual current circuit breaker (RCCB): A type B residual current circuit breaker is integrated in the sub-distributor, which effectively prevents personal injury and damage to property caused by residual currents. This ensures safe operation of the heat pump and protects against electrical hazards.
    • Circuit breaker for all components of the heat pump: The sub-distribution board has circuit breakers that protect all components of the heat pump. This ensures a reliable power supply and protects the heat pump from overloads and short circuits.

 
 

There are many similarities between a heat pump system and one with an alternative heat generator, such as an oil, gas, or pellet boiler. The main difference is that a heat pump is installed outside the property, while a boiler is traditionally installed inside a property. The diagrams below show two simplified systems, which both provide heating and domestic hot water.

Return buffer

Schematic of the return buffer

If the volume of water in a heating system is relatively small, a buffer tank helps to balance the system and ensure the heat pump works efficiently. The buffer tank also facilitates the heat pump's defrost cycle without taking heat from the system's heat emitters. Download schematic.

Combi buffer tank

Schematic of the combi buffer tank

The buffer in this system is supplying heat to the heating circuit, as well as a fresh water station. Plus, in summer, solar PV panels can provide energy to the buffer, which can be used for domestic hot water. Download schematic.

Reasons to install a buffer tank

Optimisation

Optimisation

Run time optimisation, especially for non-modulating heat pumps

Defrost

Defrost

Provide an additional volume of water for defrosting air/water heat pumps

PV integration

PV integration

Increased system volume for PV-integration or Smart Grid requests

System volume

System volume

System volume / energy for energy supplier interruptions

Alternative heat sources

Alternative heat sources

Integration of additional heat generators, such as solid fuel boilers, solar thermal etc.

Decoupling

Decoupling

Hydraulic decoupling of generator and heat sink

 

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